Click to enlarge

@ CT70_ENGINE_SWAP PARTS_NEEDED SOME_INSTRUCTIONS

I WILL BE KEEPING ALL MY SWAPS 6 VOLT, JUST BECAUSE THE BATTERY AND LIGHTS CAN STAY ORIGINAL....



Click to enlarge
Click to enlarge
Click to enlarge
Click to enlarge
@ PICK OUT A VICTIM


@ PULL OFF THE FW COVER AND CHAIN


@ TAKE OFF FOOTPEGS AND EXHAUST


@ TAKE OFF MORE


Click to enlarge
Click to enlarge
Click to enlarge
@ e ENGINE_SWAP_WIRING  INSTALLING_A_CDI ENGINE_IN_POINTS TYPE_BIKE CT70K0_to_76  all_Z50A_MODELs  (SUB_W_1) (S1256)
@ FIND STATOR CONNECTOR


@ DISCONNECT THE STATOR PLUG AND REMOVE 2 MOTOR MOUNT BOLTS


@ PUT OLD MOTOR IN "OLD MOTOR HOME"


@ e ENGINE_SWAP_WIRING INSTALLING_A_CDI ENGINE_IN_POINTS TYPE_BIKE CT70K0_to_76 all_Z50A_MODELs (SUB_W_1) (S1256)

(SUB-W-1) (S1256)
Click to enlarge
Click to enlarge
Click to enlarge
Click to enlarge
@ PLUG IT RIGHT INTO THE STOCK WIRE HARNESS CONNECTOR


@ THREAD THE MAIN PART BACK THRU THE BIG OPENING IN FRAME


@ JUST LOOK AT THE PRETTY COLORS OF WIRES


@ NOW LETS TAKE OUT THE BATTERY BOX


Click to enlarge
Click to enlarge
Click to enlarge
Click to enlarge
@ SET THAT BAD BOY ASIDE FOR LATER


@ SEE THE COIL DOWN THERE?


@ HOW ABOUT NOW?


@ A MOUSE ATE THESE WIRES AS THEY HAVE BEEN SPLICED WITH PINK CONNECTORS


Click to enlarge
Click to enlarge
Click to enlarge
Click to enlarge
@ REMOVE THE TOP TWO NUTS IN THIS PICTURE AND THEN TAKE OUT THE POINTS TYPE COIL


@ OH YOU MAY NEED TO UNPLUG IT FROM THE WIRE HARNESS FIRST (:


@ SELL THAT THERE COIL ON EBAY


@ NO MORE COIL DOWN THERE, BUT WE WILL ADD THE CDI COIL IN THE SAME PLACE


Click to enlarge
Click to enlarge
Click to enlarge
Click to enlarge
@ BIG HOLE===


@ THIS IS THE CDI COIL


@ THERE IS A GREEN AND A BLACK WITH WHITE STRIPE WIRE


@ THE BLACK WIRE GET PLUGGED INTO THE NEW SUB WIRE HARNESS


Click to enlarge
Click to enlarge
Click to enlarge
Click to enlarge
@ WE ARE GOING TO LET THE GREEN WIRE JUST DANGLE AS THE COIL WILL BE GROUND TO THE FRAME


@ SCREW ONE OF THE NUTS FROM THE OLD COIL ON THE STUD OF THE NEW_CDI COIL


@ THEN PUT THE COIL IN THE FRONT HOLE OF THE OLD COIL'S MOUNTING HOLES AND_TIGHTEN


@ LACE THE PLUG WIRE OUT THE FRONT HOLE AND THE MAIN SUB_HARNESS UP_THRU THE FRAME


Click to enlarge
Click to enlarge
Click to enlarge
@ BRING THE MAIN SUB HARNESS AS FAR OUT AS IT WILL COME


@ IT SHOULD GO THIS FAR TOWARDS THE TAIL LIGHT BRACKET


@ THE OLD BLACK WIRE THAT WENT TO THE OLD COIL WE WILL ALSO LEAVE DANGLE


@ OUR_OLD_VERSION OF GOING 6V WITH 12V LIFAN ENGINES


@ CHECK_THIS_OUT_!!!!! NEW__A WAY_BETTER_WAY TO WIRE IN A 6 OR 12 VOLT SYSTEM
@ 12V_or_6V CT70 REGULATOR RECTIFIER_PIGTAIL  CLICK FOR_INSTRUCTIONS (SUB_W_12/12/6/6) (S1255)
@ 6_VOLT REGULATOR RECTIFIER CONVERTS_12V CLONE_ENGINES TO_6_VOLT!! KEEP_ORIGINAL LIGHTS_BATTERY  (6V_reg_rec) (S1249)
@ 12 VOLT REGULATOR RECTIFIER COMBINATION UNIT (214W) (S1070)
@ CHECK_THIS_OUT_!!!!! NEW__A WAY_BETTER_WAY TO WIRE IN A 6 OR 12 VOLT SYSTEM


@ 12V_or_6V CT70 REGULATOR RECTIFIER_PIGTAIL CLICK FOR_INSTRUCTIONS (SUB_W_12/12/6/6) (S1255)

SUB-W-12/12/6/6 (S1255)
@ 6_VOLT REGULATOR RECTIFIER CONVERTS_12V CLONE_ENGINES TO_6_VOLT!! KEEP_ORIGINAL LIGHTS_BATTERY (6V_reg_rec) (S1249)

6V/reg/rec (S1249)
@ 12 VOLT REGULATOR RECTIFIER COMBINATION UNIT (214W) (S1070)

S1070
Click to enlarge
Click to enlarge
Click to enlarge
Click to enlarge
@ OK GET A MOTOR TO INSTALL *WE PICKED THE 120CC ZS*


@ SLIDE THE MOTOR MOUNT BOLTS IN AND TIGHTEN / SEE THE STATOR WIRE RUBBERS? CROOKED


@ THATS BETTER MR. STATOR WIRE RUBBER


@ HERE IS THE DIFFERENT WIRE COLORS


Click to enlarge
Click to enlarge
Click to enlarge
Click to enlarge
@ WE GOT LUCKY ALL THE COLORS WERE A MATCH / THE NEUTRAL WIRE DON'T GET USED ON THE KO MODELS


@ TO USE THE NEUTRAL WIRE JUST SPLICE THE LIGHT GREEN STRIPED WIRES AND TUCK THEM INSIDE THE FRAME


@ TUCK ALL THE WIRES INSIDE THE FRAME / SOME OF THE FEMALE BULLET CONNECTORS NEED PINCHED TIGHTER


@ ADD CHAIN CARB EXHAUST ETC.


Click to enlarge
Click to enlarge
@ PUT ON A KICKER AND CHECK FOR SPARK


@ OH YA TURN ON THE KEY (: