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MUST REMOVE SOME ALUMINUM HERE FOR 54MM CYLINDER

|  | THESE ARE THE AREA'S TO BE TRIMMED FOR THE 54MM CYLINDER

|  | MAKE SURE TO SLIDE CYL. DOWN STUDS TO CHECK FOR CLEARANCE

|  | FOR THIS TO WORK WITH YOUR GEARS, THEY SHOULD LOOK LIKE THESE GEARS (LOOK CLOSE!!!) SHAFTS WILL VERY!!

|  | YOU WILL HAVE TO TARE DOWN THIS FAR TO INSTALL

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INSTALL THE 54MM STROKER CRANK

|  | ADD NEW CENTER CASE GASKET AND BOLT CASES TOGETHER

|  | YOU MUST TRIM CASE GASKET FLUSH OR BELOW THE CYL. OPENING

|  | SLIDE BARE CYLINDER DOWN STUDS AND MAKE SURE ALL IS FLUSH

|  | PUT ALL THE SHIFT DRUM PINS IN THE DRUM'S HOLES

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ADD DRUM'S PLATE, STAR AND BOLT,, TIGHTEN BOLT

|  | SLIDE IN SHIFT SHAFT AND PUT HOOK UNDER PLATE

|  | YOU WILL HAVE TO GO THIS FAR AND FARTHER TO INSTALL

|  | SLIDE_THE_BIG PRIMARY GEAR_THAT CAME_WITH REAPER_CLUTCH KIT_ON_THE MAIN_SHAFT YOUR'S_WILL_LOOK DIFFERENT THAN_THIS_ONE

|  | ADD ONE OF THE PROVIDED GOLD COLORED KNOTCHED WASHERS

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ORIDGINAL REAR CLUTCH TRX90

|  | NOW ADD THE #8_CENTER BUSHING FROM THE ORIDGINAL TRX'S REAR_CLUTCH

|  | NOW ADD THE 2ND KNOTCHED GOLD WASHER

|  | ADD #14 THEN #10 FROM ORDIGINAL REAR CLUTCH DIAGRAM

|  | ADD #13 WASHER WITH "THIS_SIDE_OUT" LOOKING AT YOU

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ADD_#12_NUT AND TIGHTEN_DOWN,,, THE LARGE_PRIMARY GEAR_SHOULD HAVE_SOME FREEPLAY

|  | NOW_FOLLOW THE_DETAILED INSTRUCTIONS THAT_CAME_WITH THE GRIM_REAPER CLUTCH

|  | USE_THE_SHIFT SHAFT_THAT COMES_WITH THE_125_KIT NOT_THE_TRX'S

|  | THIS_I_HOPE WILL_HELP WITH_INSTALLING THE_SWIVEL_PART OF_THE_REAPER CLUTCH

|  | MAKE_SURE_TO TRIM_ANY_CASE GASKET_MATERAL THAT_MAY COME_IN CONTACT_WITH BOTTOM_OF_CYL.

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MAKE_SURE_TO TRIM_ANY_CASE GASKET_MATERAL THAT_MAY COME_IN CONTACT_WITH BOTTOM_OF_CYL.

|  | I LIKE TO ADD SOME OIL TO THE ROD LOWER BEARING

|  | ADD_THE_PISTON WITH_RINGS PIN_AND_BOTH CLIPS,,,THEN 2_GUIDE_PINS ON_STUDS AND BASE_GASKET

|  | FOR_THIS_BASE GASKET_TO_WORK ON_THIS_HUGE CYLINDER_YOU MUST_TRIM_IT A_LITTLE_BIT LIKE_THE_PIC

|  | SLIDE 54MM CYLINDER OVER PISTON !!!DON'T_BRAKE THE_RINGS!!! ADD_THE_BASE BOLT_FINGER TIGHT

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INSTALL_1MM ALLOY_HEAD GASKET OIL_DRAIN ORING AND LOWER_LEFT STUD_ORING AND_KEEPER FROM_OLD HEAD

|  | CAM CHAIN AND TENSIONER ROLLER ABOVE CRANKSHAFT

|  | ADD THE CENTER CYL GUIDE ROLLER AND CAMSHAFT SPROCKET

|  | YOU_MUST_INSTALL DIFFERENT_VALVE SPRINGS_THEN ROCKER_ARMS COVERS_AND EXHAUST_STUDS

|  | PUT_THE CAM_IN_AND SPROCKET,, SPIN_OVER_TO CHECK_THAT_THE VALVES_DON'T_HIT

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GRIND BOTH VALVES_ON_THE OUTSIDE EDGE TO_GIVE MORE PASSING CLEARANCE AT HIGH RPM'S

|  | THE_FRONT SPRINGS_ARE_THE ONES_TO_PUT_IN MONSTER_HEAD,, THE_ONES_IN NEW_HEAD ARE_TALLER

|  | TALLER_SPRINGS OUT_SHORTER_IN SHORTER_ONES HAVE_WIDER SPACING

|  | SET CAM TIMING AND TIGHTEN CAM SPROCKET BOLTS

|  | PUT_ON_CAM COVERS ADD_STATOR AND_FLYWHEEL FROM_ORIDGINAL TRX90

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YOU_MUST PLUG_THE CLUTCH_COVER'S KICK_SHAFT_HOLE I_USE_A_RUBBER VALVE_STEM AND_LOCK_IT ON_THE_INSIDE

|  | USE HEAVY DUTY SYNTHETIC OIL ONLY !!!!

|  | I_PUT_THE_OIL IN_THEN_TIP THE_ENGING UPSIDE_DOWN AND SIDE_TO_SIDE

|  | REMOVE STOCK AIRBOX

|  | COIL_NORMAL MOUNTING AND_FUEL SWITCH ALSO_FLATTENED CROSS_FENDER SUPPORT_PIPE

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WE USE A BIG GUN EXHAUST (NOT_INCLUDED) SORRY

|  | FORWARD MOUNTED CARB CLICK PICTURE 2 TIMES

|  | WIRING_AND FORWARD MOUNTED CARB CLICK PICTURE 2 TIMES

|  | TEMP_WIRING ANOTHER LOOK AT THE CARB

|  | CHOKE PLUNGER STILL EASY TO GET TO

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GEAR PEDAL BOLT WILL JUST RUB A LITTLE BIT

|  | ACCESS CARB/CHOKE UNDER LEFT FENDER

|  | I_WIRE_TIE_THE CLUTCH_CABLE AWAY_FROM THE_HEADDER PIPE

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